Don’t Just Detect Failures Failures

Prevent Them with Process FMEA

This workshop equips your team with the tools to proactively assess risk, eliminate defects, and strengthen your process from the inside out — using structured FMEA methodology.

The Problem We Solve

  • Repeat quality incidents.
  • Reactive issue handling instead of proactive prevention.
  • No structured system for failure prediction or prioritization.
  • Teams confused on how to complete or sustain FMEA documentation.

Process FMEA fixes this by embedding risk thinking into daily operations and planning.

This coaching series goes beyond theory — it equips you with actionable frameworks to lead with clarity, emotional intelligence, and strategic execution.

What You’ll Learn

Why QIC Programmes Work?

  • Understand PFMEA step-by-step using industry template
  • Map process risks across the full product lifecycle.
  • Conduct effective RPN scoring & prioritization.
  • Perform pre-emptive analysis for launch readiness.
  • Use FMEA as a live, evolving process management tool

Training Framework

Why QIC Programmes Work?

Day Topics
Day 1 PFMEA Overview, Form Anatomy, Pre-Failure Case Study, Group Exercise
Day 2 Homework Review, Case Studies, DFM Integration, FMEA Pitfalls & Enhancements

*Using PFMEA for excursion prevention

Who Should Attend

Manufacturing Engineers, Quality Engineers

Process Owners, Supervisors

Technical Leads, Production Heads

Continuous Improvement Teams

Results You’ll See

  • Reduced cost of quality
  • Better cross-functional risk awareness
  • Proactive controls embedded in process
  • More resilient operations during audits or escalations

Testimonials

What Our Clients Say

“We now build risk visibility right into our planning — not after a line stop.”
Senior Engineer, Automotive Supplier

Our Esteemed Clients

Our Esteemed Clients

HSBC
Tenaga Nasional
Heineken
Epson
Pikom
Tecan

Ready to

Upskill Your Team?

  • Schedule Free Training Consultation
  • Request Full Programme Catalogue
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